Analysis of the key performance characteristics and high-efficiency crushing capability of Carbon black special crusher

1. Unique technical features
External coarse particle circulation pipe and built-in venturi design
Carbon black special crusher adopts specially designed external coarse particle circulation pipe and is equipped with built-in venturi device to effectively handle coarse particles through forced large suction circulation. This design ensures that the equipment can still meet strict residue grade requirements under high-intensity loads, while improving the efficiency of material circulation and avoiding processing bottlenecks caused by particle accumulation.

JCSM-E model widened hammer head design
The JCSM-E model significantly improves the crushing effect by being equipped with a widened hammer head. The widened hammer head can disperse the impact force more evenly and achieve finer pulverization of carbon black particles, thus achieving the requirements of <30.0ppm, +500 mesh. This design allows the equipment to achieve high-efficiency crushing while further improving particle consistency and product quality.

JRTM-E model multi-layer crushing blade and precision turbine classifier
The JRTM-E model uses 4 to 7 layers of crushing blades and a built-in precision turbine classifier to achieve precise particle fineness adjustment through classification control. This combination design can easily meet the crushing requirements of <15.0ppm, +500 mesh, while ensuring that the particle size control in each step of the processing is optimal.

2. Core performance advantages
Meeting stringent residue grade requirements
The carbon black industry typically requires a residue grade of <5.0ppm, +325 mesh or <30.0ppm, +500 mesh. Through optimized design, JCSM-V and JRTM series crushers complete every link from coarse particle circulation to fine crushing with high standards, which can accurately meet or even exceed industry requirements.

Efficient crushing capacity
The synergistic effect of the external circulation pipe, hammer head and blade enables the equipment to complete large-scale carbon black crushing processing in a short time. Compared with traditional equipment, the processing efficiency of Carbon black special crusher is significantly improved, while reducing energy consumption and operating costs.

Precise particle size control
The equipment's built-in precision turbine classifier and multi-layer blade design ensure that the particle size distribution of carbon black particles is always maintained within the target range. This precise particle size control is particularly useful for carbon black products that require high consistency, such as high-performance rubbers and conductive materials.

3. Industry Application and Significance
In practical application, Carbon black special crusher not only improves production efficiency, but also significantly reduces product failure rate and production cost. It performs particularly well in the following areas:

High-performance rubber manufacturing: The uniformity of carbon black particles directly affects the wear resistance and strength of rubber products.
Conductive material production: The preparation of conductive materials with extremely high requirements on particle size and residue requires special equipment to ensure the stability of particle size.
Environmentally friendly and energy-saving processing: The high-efficiency design of the equipment significantly reduces dust emissions and energy consumption, meeting the green production needs of modern industry.